Machine Tool Metrology

Spindle Error Analyzer Tests Performed:
Rotating Sensitive Radial

radial-rotating sensitive direction plot


Rotating Sensitive Radial acquires distance data from two probes positioned 90° apart. The probes measure the X and Y displacement of the axis of rotation to generate a polar plot using the Tlusty or B89.3.4 method. This test is valid for processes such as milling, boring, and drilling, where the tool is rotating in the spindle.
Rotating Sensitive Radial measures changes in the position of the axis of rotation in two directions and evaluates the following aspects of machine tool performance:

Performance Parameter

Related Source Problems

Roundness capability due to synchronous spindle error motion Out of round bearing races
Out of round bearing seats
Misaligned bearing seats
Surface finish capability due to asynchronous spindle error motion Bearing wear
Improper preload
Structural vibration
Performance degradation at specific speeds Inadequate stiffness
Imbalance
Resonant frequencies of machine

 

Data Collected

Calculated Values

X and Y (Two Probes) TIR X, TIR Y
Total Error
Asynchronous Error
Synchronous Error
RPM

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